Lead-free reflow soldering CY – F1020-S
一、产品特点
1、Windows 视窗操作界面,德国西门子PLC+液晶电脑控制系统,具有极高保障功能.
2、 微循环加热方式,可实现较大的热风交换量,拥有极高的热交换率,可降低温区设置温度,对受热元件起保护作用,特别适合于无铅焊接.
3、微循环加热方式,垂直吹风垂直收风,可解决一般回流焊使用导轨焊接时的死角难题.
4、 微循环加热方式,,收风口离吹风口最近,可有效防止PCB板受热时的风流影响,达到最高的重复加热精度.
5、确保加热过程的超稳定性,并拥有全行业最小的△t偏差,尤其针对高难度焊接工艺.
6、来自国际技术的急冷却系统,采用放大镜式集中高效急冷,冷却速度可达3.5~6℃/秒,管理十分方便.
7、同步齿条、导轨传输机构,确保导轨调宽精确及高使用寿命.
8、电脑控制自动润滑系统,可通过电脑设置加油时间及加油量,自动润滑传输链条.
9、集成控制窗口,电脑开关、电动调宽、测试曲线、打印曲线及传输数据均可方便操作,设计人性化.
10、曲线测试及曲线分析功能可分析最高温度、区间段时间、升温及降温速度,方便工艺调节.
11、拥有密码管理的操作系统,防止无关人员改动工艺参数,操作记录管理可追溯工艺参数的改动过程,方便改善管理.
12、循环风速连续可调,应对各类焊接工艺.
13、松香回收系统,松香定向流动至储存瓶中,更换清理十分方便.采用不锈钢管传送废气,终身免维护.
14、发热丝+变频运风+微循环,拥有极高的热交换率,BGA底部与PCB板之间产生的温差△t极小,最符合无铅制程严格的要求,尤其针对高难度焊接要求的无铅产品.
Product features
1, Windows, Windows operating interface, Germany's Siemens PLC + LCD computer control system, with functions of high security.
2, microcirculation heating mode, which can realize large hot air exchange capacity, has a very high heat exchange rate, can decrease the temperature set temperature, the heating element protection, especially suitable for lead-free soldering.
3, microcirculation heating mode, vertical flow vertical ShouFeng, can solve the reflow soldering commonly use guide rail welding corner problem.
4, microcirculation heating mode, and tuyere nearest blowing mouth, which can effectively prevent PCB when heated wind influence, to the repeated heating of the highest accuracy.
5, to ensure the heating process of super stability, and has the industry's smallest delta t deviation, especially for difficult welding process.
6, cooling system, from the international technology USES a magnifying glass type efficient quenching, the cooling speed can reach 3.5 ~ 6 ℃ / s, management is very convenient.
7, synchronous rack and guide rail transport organization, ensure the service life of the slideway adjustable high precision and wide.
8 automatic lubrication system, computer control, can be set up by computer come on time and amount, automatic lubrication transmission chain.
9, integrated control window, the computer switch, electric adjustable width and test curve, print, curve and transmission data are easy to operation, the humanized design.
10, test curve and curve function can analysis the highest temperature, interval time, temperature and cooling speed, convenient adjustment process.
11, a password management operation system, to prevent irrelevant personnel changes, process parameters, operation records management traceability process parameters change process, convenient to improve management.
12, circulation wind speed adjustable, dealing with all kinds of welding process.
13, rosin recovery system, directional flow to store the bottle of rosin to replac cleaning is very convenient. Stainless steel pipe transmission exhaust, free maintenance for life.
14, heat wire + frequency conversion + microcirculation, wind has extremely high heat exchange rate, at the bottom of the BGA and the temperature difference between the PCB delta t, most conforms to the strict lead-free process requirements, especially for difficult product of lead-free welding requirements.
二、技术参数
F系列回流焊技术参数 Reflow soldering technology parameters |
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Series |
系列 |
F系列(通用机) |
Model |
型号 |
CY-F1020-S |
加热部分参数 The heating part parameters |
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Heating area number |
加热区数量 |
上10/下10 |
Number of cooling zone |
冷却区数量 |
上Top2/下Bottom2 |
运输部分参数 Transportation part parameters |
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PCB maximum width |
PCB最大宽度 |
双导轨式,最大250mm |
Guide the wide range |
运输导轨调宽范围 |
双导轨 50-250mm |
Transport direction |
运输方向 |
L→R |
Guide rail fixed way |
运输导轨固定方式 |
前后端固定,中间活动 |
Conveyor belt speed |
运输带高度 |
网带875±20mm,链条900±20mm |
Transmission way |
传送方式 |
链传动+网传动 |
Conveyor belt speed |
运输带速度 |
300-2000mm/Min |
控制部分参数 Control part of the parameter |
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The power supply |
电源 |
5线3相380V 50/60Hz |
Start the power |
启动功率 |
45Kw |
Normal work consumed power |
正常工作消耗功率 |
Approx.9Kw |
Heating up time |
升温时间 |
约20分钟 |
The temperature control range |
温度控制范围 |
室温-350℃Room Temper ature-350℃ |
Temperature control mode |
温度控制方式 |
全电脑PID闭环控制,SSR驱动 |
The whole machine control mode |
整机控制方式 |
电脑+PLC |
The temperature control precision |
温度控制精度 |
±1℃ |
The deviation of PCB temperature distribution |
PCB板温度分布偏差 |
±1-2℃ |
Cooling way |
冷却方式 |
空气机:风冷 |
Abnormal alarm |
异常报警 |
温度异常(恒温后超高或超低) |
Three color light |
三色灯指示 |
三色信号灯:黄—升温;绿—恒温;红—异常 |
机体参数 The body parameter |
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Weight |
重量 |
Approx.1900Kg |
Installation dimensions(mm) |
外型尺寸(mm) |
L6050×W1450×H1450 |
Exhaust air requirements |
排风量要求 |
10立方/min 2通道∮180MM |
三、重要元件品牌:
Name |
名称 |
品牌 |
备注 |
PLC |
PLC |
西门子 |
德国 |
Control Computer |
控制电脑 |
联想 |
中国名牌 |
Ac contactor |
交流接触器 |
施耐德 |
法国 |
Disconnector |
空气开关 |
正泰 |
中国名牌 |
SSR |
固态继电器 |
诚亿泰 |
台湾 |
Transducer |
变频器 |
台达 |
台湾 |
Intermediate relay |
中间继电器 |
OMRON |
日本 |
Optoelectronic switch |
光电开关 |
诚亿泰 |
台湾 |
Button switch |
按钮开关 |
诚亿泰 |
台湾 |
Conveyor motor |
运输马达 |
台创 |
台湾 |
Heating tube |
发热管 |
台展 |
台湾 |
Cylinder |
气缸 |
AIRTAC |
台湾 |
Solenoid valve |
电磁阀 |
AIRTAC |
台湾 |
Pressure regulating valve |
调压阀 |
AIRTAC |
台湾 |
Blower Motor |
热风马达 |
三越 |
台湾 |